Easiest way to cut the plastic corners

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DJPhatman
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Easiest way to cut the plastic corners

#1 Post by DJPhatman »

What's the easiest way to cut those plastic chevron corners? How do you hold them down while cutting? I know, I'm such a nOOb! :roll:
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Tim A
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#2 Post by Tim A »

Are you talking about the 3/4" lip that needs to be cut back for the 1/2" ply? If so, I use a router and a jig. I think I'm the only one. Someone else once said they used metal snips with good success.

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David Carter
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#3 Post by David Carter »

You can also use a sharp utility knife and cut with a pushing motion so that the plastic is being pushed against the wood as it's being cut. This way the edge of the wood can act as a guide.
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wallywally
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#4 Post by wallywally »

I score 'em and then crack 'em

gdougherty
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#5 Post by gdougherty »

If you're talking about for larger corners like on the WH, I took a small handsaw and just held the corner down against a workbench while I sawed the corner to allow the larger spread.

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Nordskov
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#6 Post by Nordskov »

Well I think the best way to cut corners is to lay down your tools, let the couch jump on to your back and having a six-pack and the remote in close proximity.

:lol: :lol: :lol:

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Greenman
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#7 Post by Greenman »

Nordskov wrote:Well I think the best way to cut corners is to lay down your tools, let the couch jump on to your back and having a six-pack and the remote in close proximity.

:lol: :lol: :lol:

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Sorry about the NAB. It won't happen again :oops:
Great pic.
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DJPhatman
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#8 Post by DJPhatman »

Nordskov wrote:Well I think the best way to cut corners is to lay down your tools, let the couch jump on to your back and having a six-pack and the remote in close proximity.

:lol: :lol: :lol:

Image


Sorry about the NAB. It won't happen again :oops:
HOW IN THE HELL DID YOU GET MY PIC?????
I know money often seals the deal, but seriously, quality is an investment, not an expense... Grant Bunter
Accept the fact that airtight and well-braced are more important than pretty on the inside. Bill Fitzmaurice

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Nordskov
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#9 Post by Nordskov »

DJPhatman wrote:HOW IN THE HELL DID YOU GET MY PIC?????
So you are in charge of the NAB?!
Shame on you.

Such a cute little innocent puppy and you serve that kind of hiddeous liquid.

I see no other alternative than to turn you in on inhumane treatment of animals. Outrageous!




:lol: :lol: :lol:

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Harley
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#10 Post by Harley »

Nordskov wrote:Well I think the best way to cut corners is to lay down your tools, let the couch jump on to your back and having a six-pack and the remote in close proximity. :lol: :lol: :lol:
I sense some competition!!! :lol: :lol:
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Nordskov
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#11 Post by Nordskov »

Harley wrote:
Nordskov wrote:Well I think the best way to cut corners is to lay down your tools, let the couch jump on to your back and having a six-pack and the remote in close proximity. :lol: :lol: :lol:
I sense some competition!!! :lol: :lol:
How did you get hold of my secret recipie?
It has been in the family for decades - and we are getting better and better.

I guess my old lady has being talking loose - probably to some of her friends, yeah. How about that.

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Paul Norman
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#12 Post by Paul Norman »

To cut down the corners I used a jig with a guide and end stop on the band saw. Worked slick but I did 100 of them.

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Bill Fitzmaurice
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Re: Easiest way to cut the plastic corners

#13 Post by Bill Fitzmaurice »

DJPhatman wrote:How do you hold them down while cutting?
You don't, assuming you want to keep all of your fingers. As is the case with cutting any small parts use of a jig is the only safe method. The type of jig depends on the cutting tool. I cut mine on a sliding compound miter saw with abrasive blade.

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LelandCrooks
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#14 Post by LelandCrooks »

I use aviation snips. You'll have to ruin a few to learn how far back to end your cut. It will crack right to the spot after you figure it out.
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Harley
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Re: Easiest way to cut the plastic corners

#15 Post by Harley »

DJPhatman wrote:What's the easiest way to cut those plastic chevron corners? How do you hold them down while cutting? I know, I'm such a nOOb! :roll:
I never cut mine down.....too friggin' dangerous :shock:
ImageSemi-retired: Former Australia and New Zealand Authorised BFM cab builder.

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