Day-1
Zefren's Reservation Tuba 60
Zefren's Reservation Tuba 60
I built two tuba 60’s for my DJ’in Cousin and he used them in few small events (everyone was floored btw). Soon we determined that we could do with two more tubas for future outdoor events. We went on a sleep learning curve with the previous tubas and I’m determined to make this one and all future ones, perfect. All the previous builds we did everything from memory and did not save our plans. So we sat down and reconstructed every little problem we had and annotated the 3rd ones plans. SO this post shall document the 3rd tubas construction day by day in real time just for fun and prosperity. Enjoy 
Day-1
Day-1
- Attachments
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- Warped sheets of plywood cause many problems further down the build you go. So we bought many 2’ broads that we a friend plane true on the long edges. These are used for the joining jigs and in this case truing the driver side panel. Always remembering to plug the screw holes after the broad is no longer needed.
Last edited by zefrenm on Sat Jan 28, 2012 6:26 pm, edited 2 times in total.
“With much respect and honor Dear sir … The size of the Tuba 60 is of non consequence, I rather do love bass and bass rather loves size, so save the “its too big comments” … thank you
”
Day-1 continued
Day one continued. 
- Attachments
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- We made the decision to countersink the screws and plug with wooden dowels this time. We drilled with a small 3/32 bit from the back as a guide for the countersinking bit. Flip and drill from the front. Then a finally drill out the hole with a bit that’s just a touch bigger than the screw threads. Then sand the outside lightly to remove burrs.
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- It’s been said before, I didn’t believe it but… “Thou shalt Rip the inside panels final width all at once” it’s just easier, but triple check the measurements mistake here wastes a full sheet of plywood. Use clamps or screws to hold the broads together and always keep your true sides to one side. And Keep Cuts sides to the opposite of the true sides. (this keeps errors to one sides) scribe a center line down the two finished sheets for reference.
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- Here we are using the braces as joining jigs. Drill out as extra large hole in the panels to be joined to joining jigs. (Allows for movement in joining pieces) PL the outline on the driver side, Then screw the panel to the joining jig tight to straighten. Then screw panel to driver side. When attaching an adjoining panel first drill one hole extra large. (the previous panel becomes the other half of the straightening jig). Then screw that panel to previous panels using the larger screw hole. Then screw new panel to the driver panel and screw the new panel to the previous panel. ( take the measurements from the driver panel outlines to help true the new panel)
Last edited by zefrenm on Tue Jan 24, 2012 3:26 pm, edited 1 time in total.
“With much respect and honor Dear sir … The size of the Tuba 60 is of non consequence, I rather do love bass and bass rather loves size, so save the “its too big comments” … thank you
”
- subharmonic
- Posts: 2061
- Joined: Sun Mar 14, 2010 1:57 pm
- Location: Mandan ND
Re: Zefren's Reservation Tuba
What size and driver(s)?
2x T39, 1x T60, 1x THTLP, 1x AT(not built by me) 6x DR250
I need more bass
But this gal's built like a burlap bag full of bobcats
CW Mcall
I need more bass
But this gal's built like a burlap bag full of bobcats
CW Mcall
Re: Zefren's Reservation Tuba
same as the previous two 24" and single Eminence LAB 15.subharmonic wrote:What size and driver(s)?
“With much respect and honor Dear sir … The size of the Tuba 60 is of non consequence, I rather do love bass and bass rather loves size, so save the “its too big comments” … thank you
”
Re: Zefren's Reservation Tuba
I thought the minimum size cab for a lab15 was 27"?
T39 24" 3012lf (1 built 1 in progress)
SLA Pro x 2
Yamaha S112V x 1
QSC RMX 2450
dbx Driverack PA
SLA Pro x 2
Yamaha S112V x 1
QSC RMX 2450
dbx Driverack PA
Re: Zefren's Reservation Tuba
It is but most doors on the Navajo reservation have 28" of clearance and questionable construction qualities. We did a mock up of the 27" (weighted to final 250lbs) and tried to get the sub in a few venues around town. We banged hands, knuckles, dented knobs, knocked out center beams, door jams and broke a sill. 24 was the width we needed to prevent most of these accidents with a two man team to haul the tuba up 8 stairs with a 28" door.Dan30 wrote:I thought the minimum size cab for a lab15 was 27"?
“With much respect and honor Dear sir … The size of the Tuba 60 is of non consequence, I rather do love bass and bass rather loves size, so save the “its too big comments” … thank you
”
- subharmonic
- Posts: 2061
- Joined: Sun Mar 14, 2010 1:57 pm
- Location: Mandan ND
Re: Zefren's Reservation Tuba
What happened to the low rider loaded one?zefrenm wrote:same as the previous two 24" and single Eminence LAB 15.subharmonic wrote:What size and driver(s)?
2x T39, 1x T60, 1x THTLP, 1x AT(not built by me) 6x DR250
I need more bass
But this gal's built like a burlap bag full of bobcats
CW Mcall
I need more bass
But this gal's built like a burlap bag full of bobcats
CW Mcall
- Scott Brochu
- Posts: 2473
- Joined: Sat Mar 10, 2007 11:53 pm
- Location: Maine
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Re: Zefren's Reservation Tuba
What size light bulb are you using?
IMO you need more light to work. Just thinking safety.
IMO you need more light to work. Just thinking safety.
Drumming is a way of life.
ME LIKE TO HIT THINGS!
http://billfitzmaurice.info/forum/viewt ... 26&t=11232
ME LIKE TO HIT THINGS!
http://billfitzmaurice.info/forum/viewt ... 26&t=11232
Re: Zefren's Reservation Tuba
Day 2
My quest for perfection ended today but only after each step after step the melting of perfect joints inflated my ego. Each step made sense and everything fit then … Disaster on the last panel. My ego deflated and I sat wondering what went wrong, sitting senseless, But its not an excuse to panic but time to trudge on and proceed while the PL is still wet.
My quest for perfection ended today but only after each step after step the melting of perfect joints inflated my ego. Each step made sense and everything fit then … Disaster on the last panel. My ego deflated and I sat wondering what went wrong, sitting senseless, But its not an excuse to panic but time to trudge on and proceed while the PL is still wet.
- Attachments
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- The day started late because I was waiting on my cousin to deliver the Eminence Lab 15. It was cold. And when the day ended I discovered the value of the Circular saw jig *BIULD IT* it makes it easier. I cut the first panel and brace without the circular jig. Hence why I’m having to shim the panel 1 brace to it’s proper height using the horn path outline.(it was off by ¼ of an inch)
“With much respect and honor Dear sir … The size of the Tuba 60 is of non consequence, I rather do love bass and bass rather loves size, so save the “its too big comments” … thank you
”
Re: Zefren's Reservation Tuba
Day 2 Continued
- Attachments
“With much respect and honor Dear sir … The size of the Tuba 60 is of non consequence, I rather do love bass and bass rather loves size, so save the “its too big comments” … thank you
”
Re: Zefren's Reservation Tuba
day 2 continued continued
- Attachments
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- The horror realized. Panel 4 did not join panel 1 right. *We faced this situation before and instead of rushing to force the panels to fit, we tried using some logic. Panel 3-4 fit perfectly, so we checked the edge of panel 1, and disasters the edge was off by ½ inch on the outside. So to save the alignment of the panel 3-4 joint we slimed the extra ½ inch gap and clamped down. We used spacers to maintain the space between panel 1 and 3 until the PL sets. And tomorrow we deal with the offending gap. The first, the most important is where it went wrong. Next time circular saw jigs from the start we were so close.
“With much respect and honor Dear sir … The size of the Tuba 60 is of non consequence, I rather do love bass and bass rather loves size, so save the “its too big comments” … thank you
”
Re: Zefren's Reservation Tuba
Still got em' we wanted to see the difference which was night and day at the breaking period.subharmonic wrote:What happened to the low rider loaded one?zefrenm wrote:same as the previous two 24" and single Eminence LAB 15.subharmonic wrote:What size and driver(s)?
“With much respect and honor Dear sir … The size of the Tuba 60 is of non consequence, I rather do love bass and bass rather loves size, so save the “its too big comments” … thank you
”
Re: Zefren's Reservation Tuba
Scribing those brace lines across the face of the panels, transferring them up from the side, is excellent technique. 
Good food, good people, good times.
4 - AT
1 - TT
1 - THT Slim
2 - SLA Pro 4x6 Alphalite
1 - T18
4 - AT
1 - TT
1 - THT Slim
2 - SLA Pro 4x6 Alphalite
1 - T18
- LelandCrooks
- Posts: 7242
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Re: Zefren's Reservation Tuba
Good thread.
If it's too loud, you're even older than me! Like me.
http://www.speakerhardware.com
http://www.speakerhardware.com
Day-3
Woke up late this morning And It was very cold. Today was slow going as most of it was spent on fixing the mistake of the previous night. Mistakes when carefully dealt with can be eliminated and time will repair your ego. 
- Attachments
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- This was the easiest way I could get the 56 degree angle. It puts the circular saw on the edge of the plywood and that inverts the angles on the saw. So setting the saw to 34 degree creates a 56 degree angle. This jig is not for the faint of heart very dangerous. I use screws so there no chance to anything falling during the cutting.
“With much respect and honor Dear sir … The size of the Tuba 60 is of non consequence, I rather do love bass and bass rather loves size, so save the “its too big comments” … thank you
”