Started the Horns. Cut all the parts for four horns, and four of the Horn Jigs. I scribed a center line on the sides, where the Jig will be applied. I used Permacel Double Stick Tape, the real stuff, not carpet tape. Very handy for holding router fixtures, dry fitting, etc...
I dry fit all 4 pieces, then boxed the outside edges with some scrap 1/2", that I laid on a sheet of plywood. Squared the strips and measured to make sure everything was consistent. Then I added a strip of Permacel to the center line, then applied the Horn Jig, and pressed the 2 sides together. The plywood jig I made was to keep everything up and centered. Made it easy to be consistent getting everything square, for applying PL and using my Brad Nailer.
*
*
Here is the holding strength of the Permacel, very strong stuff.
*
*
I have the top attached, and now just adding the bottom.
*
And here we go....here they are drying, I kept the Horn Jig in place.
*
Ok, Horn Jig removed, just snapped these pics.
*
*
4 Horns, now on to trimming the mouth, gonna take some time, reread the plans, and see if I can get my small 10" table saw to trim the horns to fit the cabinet, gonna take some thinking here...hmmm.
Lastcat
