Final T30
Started the final (for now

) T30 slim today. Cut out the driver access panel, only to discover this:



This is right on the edge of the access panel! I will probably remake the access panel (in birch... when I can get some). There is no way I could attach that panel tight without the screws just eating their way through that wood - I thought of using washers behind the screws and even then it would be doubtful if the wood would hold up! As you can clearly see that is some proper crap wood! Picture 3 is just a shocker! I have filled in any gaps by injecting PL into it, just to see what it would do, but I still don't think it will be any good.
I am now making this final T30 to see if I can do it. You know how in school you used to be set a maths problem and you would just about get it and think you had it sussed... but then they would set a similar problem, but a much harder one with much more to think about? Well this is how I see this build. I think that I have just got the T30 build down and then this wood turns up (ok.. my fault

). It has now become a challenge to see if I can engineer my way around this bad wood. I am actually relishing it and looking forward to seeing if I can pull it off and produce a T30 that sounds the same as the others. I will be reinforcing all joints with strips of BB, I think I will also be using 2 braces (except for the mouth) just to be sure that the sub is solid (as can be). If I fail, then I haven't lost much other than the wood (which is pretty well much useless anyway) and my time (which I have lots of at the moment). If I don't pull it off, I am certain that I will learn quite a lot along the way, so I'm just going to see what happens. Once the sub is 'in the field', I do not expect it to last very long with the sorts of voids in it like in the pic. I am assuming that this will have to be rebuilt after a few outings and I'm cool with that. It'll be another build for me to get my teeth into
PL'd panel 1 into place. Screwed it in with 5 screws from the underside (as seen from the photo). I ensured that there was plenty of PL in there (check out the squeezeout on pic #2!) to fill any gaps. The strip of wood that you can see in pic #1 is a bit of BB to demonstrate where I was originally considering the reinforcement to go. It is not glued in place or anything. I would attach screws into it through both panel 1 and the side, ensuring a more solid joint than trusting either a) the void filled wood or b) the veneer.

As there was so much PL, it was still drying this evening and looked like it may well take a while before I could take a screwdriver to it (and this is the 5 minute stuff!), so I went out for a pint

When I got in I scraped off the excess and the angles are all within 0.2° - easily bendable to bang on 90° when I get the next couple of panels attached. I still need to attach the reinforcement strip(s). I was going to use that 1/2"x1/2" strip of BB to reinforce the joint on the 'outside' of panel 1 (as in the pic), but I then realized that the flange was on the other side of where I was going to attach the strip. I may well use the flange as reinforcement, so I decided to have a think tonight before I make any moves. The way I will reinforce will be to drive a screw through the crap wood and then into a strip of BB, 'clamping' the crappy wood in place - then repeat at 90° through the other bit of wood. I'll post pics tomorrow.
I am also uploading a video of a sound test earlier on today. It will follow shortly,
Note: If there is anyone on here looking at building their first cab, this is now a "How NOT to build a BFM cab" thread!!