el_ingeniero wrote:thomas wrote:Thanks for the kind words el, whilst i have no intentions of becmoeing an autorised builder or a joiner full time it is nice to know maybe I could one day if I decided.
These were never built at the start with the intention to sell, looking eariler in the thread you will notice I was never sure why I decided to bulid 8 but I did..... These wont be sold for any profit tho, the time I have invested in these mean short of charging like fk1 or l'acoustics I wont be turning a profit. With only one builder in the UK i would not expect to take buisness from them either, anyhow I'm on a electrical eng. masters at the moment that is taking quite a lot of my time so the sale of these altho 95% finished is still a fair way off.
I particularly like how you rounded the cover corners. I tried to do mine the same way (albeit with a larger radius), it didn't look so pretty.
SirNickity wrote:Yeah. I'm more than a little curious how that was done. It looks very elegant.
Ill try expalin but im a bit crap with words so....
Bills method in the plan is good for not wasting wood but i feel makes it dificult to get a very nice finsih, as I do it you will get planty of spare cutoff that is best put in the "wood for braces" pile.
Make a rectangular template with a jigsaw and straight edges first, pop this on top of the cabs and using router brushes and a large diameter bit (18mm) route out the now rounded rectangle cutout, rember to make the template sutably oversized

. Now accuratly as possible make a rectangular cover using staight edges and a jigsaw again, undersize this from the hole you just made by the gap you want round the acess pannel (1mm or so on each side) after you have made this part nice and accuratly use flush trim bits to make copies, this panel wont fit the cutout yet due to the square corners.
Get all these rectangular acess covers you just made and clamp them all togther (properly aligned) and put them in a vice so they are stood on edge, get a round over bit with a radius equal to half the diamter of the bit you used to make the cutout (9mm for me) and simply route the coners along the depth of the wood being careful at the start and end, makeing 8 cabs in a go helps at this point.
Fit the panels and hopefully be pleasantly surprised by those sexy fitting corners.
Idealy use a round over with radius as befor but less the gap you left round the edge (8mm flush trimming round over bits are hard to come by), this would give a slightly better fit, but if the gap is suficently small (1mm) it shoundnt matter much.
Hope you understand that and it works out okay if anyone tires this.