Not sure if this has been covered already - couldn't find any recent threads. Just a quick tip for builders without a lot of experience.
About 50% of the time the plywoods recommended for these builds will not be square. Baltic is notorious for this as well as not having straight edges. The Arauco is often not square either. What I do is check the corners of the sheet with an accurate framing square. If you find a square corner, mark it and start your cuts referenced to that corner. Also check the edges related to that corner for straightness. Then I re-check the ends after the initial rip. If you can't find a square corner, make your initial rip, referenced off a straight edge, then square up an end with your circular saw and sled and work off of that end for your other cuts. How do know if your framing square is accurate? Put one side of it against the edge of a straight piece of ply 16" or so wide, and mark a line along the other edge across the ply. Now check the line from the opposite side of the piece and it should be parallel with the square edge. If not - square no good.
Squaring your ply will go a long way towards a less frustrating build and a nicer end product.
Square plywood
-
- Posts: 721
- Joined: Mon Dec 03, 2007 12:47 pm
- Location: High Desert of Colorado - Licensed builder
- Contact:
Square plywood
Greg Plouvier
http://www.magnumcaseworks.com
Protective casing, speaker cabinets, Colorado BF builder, A/V installation, sales, live sound
http://www.magnumcaseworks.com
Protective casing, speaker cabinets, Colorado BF builder, A/V installation, sales, live sound
- LelandCrooks
- Posts: 7242
- Joined: Thu May 04, 2006 9:36 am
- Location: Midwest/Kansas/Speaker Nirvana
- Contact:
Re: Square plywood
+1
If it's too loud, you're even older than me! Like me.
http://www.speakerhardware.com
http://www.speakerhardware.com
Re: Square plywood
REALLY?!?! I thought that they were as squared as one could hope for?LelandCrooks wrote:+1
Built:6 t39, t18, 4 Jack10, 2 autotuba, 2 SLA,2 wedge, 2 TT, 2 Tritrix, curved sla, 2 otop212, 2 SLA pros, Ported 8" sub, 2 ported 210, dual ported 8" sub
- BrentEvans
- Posts: 3041
- Joined: Thu Oct 09, 2008 10:38 am
- Location: Salisbury, NC
Re: Square plywood
I watched a "how it's made" type TV show on lumber and plywood once... at the speeds that stuff goes through the mills, it's amazing it's as square as it is.
99% of the time, things that aren't already being done aren't being done because they don't work. The other 1% is split evenly between fools and geniuses.
- LelandCrooks
- Posts: 7242
- Joined: Thu May 04, 2006 9:36 am
- Location: Midwest/Kansas/Speaker Nirvana
- Contact:
Re: Square plywood
4x8 sheets are almost always square. 5x5 stock needs to be checked.
If it's too loud, you're even older than me! Like me.
http://www.speakerhardware.com
http://www.speakerhardware.com
Re: Square plywood
phewww! in that case, I'll keep using most of the edges of the plywood first. thanks for the update.LelandCrooks wrote:4x8 sheets are almost always square. 5x5 stock needs to be checked.
Built:6 t39, t18, 4 Jack10, 2 autotuba, 2 SLA,2 wedge, 2 TT, 2 Tritrix, curved sla, 2 otop212, 2 SLA pros, Ported 8" sub, 2 ported 210, dual ported 8" sub
Re: Square plywood
So THAT'S why my cabs don't come out perfectLelandCrooks wrote:4x8 sheets are almost always square. 5x5 stock needs to be checked.

I feel better.
Doug
2 DR250
2 T39 (20" 3012LF)
2 Jack 10
1 Omni 10
Re: Square plywood
I cannot haule large pieces of ply. So I have the guys at the shop cut to managable pieces on their big vertical machine. I always have them start with a 1cm cut (1/4" to 1/2" will do, too). All subsequent cuts will be exactly parallel to this first cut. Same procedure for first cut on the smaller pieces, if they need further ripping. It works for me. The big machine in the shop was set up square, that helps.