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ultralight plywood?

Posted: Wed Aug 27, 2025 8:15 pm
by Colorado Hick
Im trying to figure out how to do a really light weight titan39.

What do you all think about ultra light plywood? https://ultralightply.com/ ? Its only costs 10% more then baltic birch in my neck of the woods.

Re: ultralight plywood?

Posted: Wed Aug 27, 2025 9:47 pm
by Tom Smit
It appears to be okay. However, it is difficult to see how thick the outer veneer is. If it is only film-thick, the it would be a no-go, unless one removes that veneer where a panel is to be glue to. Perhaps you could order the $15 sample pack so that you can check to make absolutely sure that the outer veneers are the same thickness as the core veneers.

Re: ultralight plywood?

Posted: Wed Aug 27, 2025 10:18 pm
by Seth
Love the idea. I used Douglas Fir for similar reasons, but ultimately wanted Poplar which was way too expensive. I've seen threads over the years where people built a T39 out of 3/8 ply with good results. Lot's of options to reduce weight. Give it a go and please keep us posted. Thanks for taking one for the team!

Re: ultralight plywood?

Posted: Thu Aug 28, 2025 8:11 am
by Bruce Weldy
If you blow up the picture of the 1/2", it looks to have a thin veneer on top and bottom.....and boy, that's expensive!

Re: ultralight plywood?

Posted: Thu Aug 28, 2025 11:45 am
by Seth
Looks the same as the BB in my neighborhood with the outer layers slightly thinner than the inner, but not a paper thin cosmetic veneer. However, my eye's aren't the best.
Screenshot (392).png

Re: ultralight plywood?

Posted: Thu Aug 28, 2025 2:10 pm
by Bruce Weldy
Seth wrote: Thu Aug 28, 2025 11:45 am Looks the same as the BB in my neighborhood with the outer layers slightly thinner than the inner, but not a paper thin cosmetic veneer. However, my eye's aren't the best.

Screenshot (392).png
The veneer on the 1/2 inch looks really thin compared to the 3/4.