THT LP Build for 2 channel horns - high wall mounted

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Atilsley
Posts: 74
Joined: Sat Mar 31, 2012 1:24 am

THT LP Build for 2 channel horns - high wall mounted

#1 Post by Atilsley »

Hi folks

I started a thread elsewhere on Bill's forum to determine the best sub(s) for my application. That decision has been made...and I'm now embarking on the THT LP model.

http://billfitzmaurice.info/forum/viewt ... =5&t=17585

The application is to augment my two-channel audio set up, comprising lovely 2A3 Push Pull valve amp from Australian amp guru, Earle Weston. See his site here.

http://www.westonacoustics.com/

I'm running a puny DVD player as transport to a mid-spec DAC (DIYEDEN). Silver cables throughout, including the co-ax.

Speakers are built by me, using the two-way Bob Crites 'Cornscala' design...which is a hybrid of the Klipsch Cornwall and La Scala models. The driver is Faital Pro 1.4 inch, running from approx 600Hz all the way up. The bass is handles by Crites' tweaked Eminence 15 inch woofers, which do a good job of running into the high 30's.

http://www.critesspeakers.com/cornscala-style-d.html

So, I want to bolster the bass, from mid 20's to around 50Hz.

The THT seems like the perfect vehicle to do this.

I've chosen the low profile version as this will be wall mounted, then covered with a large decorative veneered ply panel, which will be opened at the bottom to accommodate the horn mouth.

See pics of my listening position...plus a drawing of the layout.
Attachments
Listening position with slippers on!
Listening position with slippers on!
Almost to scale....a big project.
Almost to scale....a big project.

Atilsley
Posts: 74
Joined: Sat Mar 31, 2012 1:24 am

Re: THT LP Build for 2 channel horns - high wall mounted

#2 Post by Atilsley »

Here is my amp and the 'Klipsch' Cornscala two-way speakers.

I have the horn mounted outside of the cabinet to test the height. I'm working through some different horns to try...and will probably go with a wood turned horn, 500Hz (approx 45cm diameter mouth).

The speakers cabs have been heavily braced, and sit on spikes, on a concrete pad, which is also spiked to the slab of the house.
Attachments
photo (2 2).jpg
amp.jpg

Atilsley
Posts: 74
Joined: Sat Mar 31, 2012 1:24 am

Re: THT LP Build for 2 channel horns - high wall mounted

#3 Post by Atilsley »

Bought some very sturdy 18mm 'form' ply today from the local hardware. Seven layer ply, void free....very heavy.

Marking up the drawing was tricky, as the ply had a shiny dark coating.

I'm opting to build this by pre drilling holes to secure each panel.

My measurements are 72 inches long x 18 inches wide x 19 inches deep. The smaller cabinet will be aided by how I mount it to the wall, and build the large wood panel over it....loading up the corner/mouth.
Attachments
19 inch side panel added. Note small Oak guide glued/nailed in to align panel and add extra glue/strength.
19 inch side panel added. Note small Oak guide glued/nailed in to align panel and add extra glue/strength.
Panel marked up and holes drilled
Panel marked up and holes drilled

Atilsley
Posts: 74
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Re: THT LP Build for 2 channel horns - high wall mounted

#4 Post by Atilsley »

Amp bought.

O-Audio 300 watt BASH.

http://www.oaudio.com/300W_SUBAMP.html
Attachments
plate amp.jpg

Atilsley
Posts: 74
Joined: Sat Mar 31, 2012 1:24 am

Re: THT LP Build for 2 channel horns - high wall mounted

#5 Post by Atilsley »

Nominated driver is the 12-inch SP Acoustics.

http://www.sbacoustics.com/index.php/do ... /view/319/

19Hz Fs, with 90dB efficiency.

88h88
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Re: THT LP Build for 2 channel horns - high wall mounted

#6 Post by 88h88 »

I sincerely hope you removed that shiny layer before trying to glue it... :shock:
4xOT12s, 2xT39s@22", TTLS@18", 2xT60@18"

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Michael Ewald Hansen
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Re: THT LP Build for 2 channel horns - high wall mounted

#7 Post by Michael Ewald Hansen »

Atilsley wrote:Bought some very sturdy 18mm 'form' ply today from the local hardware. Seven layer ply, void free....very heavy.

Marking up the drawing was tricky, as the ply had a shiny dark coating.

I'm opting to build this by pre drilling holes to secure each panel.

My measurements are 72 inches long x 18 inches wide x 19 inches deep. The smaller cabinet will be aided by how I mount it to the wall, and build the large wood panel over it....loading up the corner/mouth.
Why on earth did you buy this ply? :) The plans call for 5-7 layer regular 12mm ply which is perfect when well braced.. PL wont bond properly to the coating on this ply so you'll probably have a hell of a time with leaks or even gluing it together.. You need to use epoxy to glue a coating like that, but thats almost impossible to get leakfree.

In my opinion, go back to square one, buy the recommended ply and start over if you want a good result. Also - why make the cab so much heavier than it needs to be?
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bassmonster
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Re: THT LP Build for 2 channel horns - high wall mounted

#8 Post by bassmonster »

+1

Atilsley
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Re: THT LP Build for 2 channel horns - high wall mounted

#9 Post by Atilsley »

'thanks'

The ply was priced favorably....and I've built many horns before...tannoy, altec, lowther, tapped subs and more. I've alway found the extra weight/thickness helps. However, I'm not taking anything away from bill's excellent design. The weight doesn't bother me as this build is a one-off install only.

I will assess the adhesion....but at this stage, it's drying well.

Do you have a comment re the amp, eg RCA input vs speaker...?

Kind regards

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Bill Fitzmaurice
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Re: THT LP Build for 2 channel horns - high wall mounted

#10 Post by Bill Fitzmaurice »

Michael Ewald Hansen wrote: Why on earth did you buy this ply? :) The plans call for 5-7 layer regular 12mm ply which is perfect when well braced.. PL wont bond properly to the coating on this ply
+1,000,000
Form plywood phenolic surface film is very resistant to the effects of concrete ingredients and moisture penetration. PL relies on penetrating the wood and moisture for proper adhesion.

Rule #1: Follow the Plans
Rule #2: Never Break Rule #1

Atilsley
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Re: THT LP Build for 2 channel horns - high wall mounted

#11 Post by Atilsley »

If I can confidently confirm/test the adhesion/expansion, am I back on track?

Gregory East
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Re: THT LP Build for 2 channel horns - high wall mounted

#12 Post by Gregory East »

Real deal PL bond will break out the ply on a rightangle butt joint.
BAT10, Bad Auto Tuba. Reverse folded TAT to fit JBL 1014D, 350W driver, voltage limit unknown.

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DJPhatman
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Re: THT LP Build for 2 channel horns - high wall mounted

#13 Post by DJPhatman »

Atilsley wrote:If I can confidently confirm/test the adhesion/expansion, am I back on track?
No you are way off track. See Bill's post:
Bill Fitzmaurice wrote:Rule #1: Follow the Plans
Rule #2: Never Break Rule #1
I know money often seals the deal, but seriously, quality is an investment, not an expense... Grant Bunter
Accept the fact that airtight and well-braced are more important than pretty on the inside. Bill Fitzmaurice

Atilsley
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Re: THT LP Build for 2 channel horns - high wall mounted

#14 Post by Atilsley »

I'm surpirsed a few smilies aren't thrown my way...!

:wall:

:fingers:

:bash:

:noob:

:cop:

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Michael Ewald Hansen
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Re: THT LP Build for 2 channel horns - high wall mounted

#15 Post by Michael Ewald Hansen »

Atilsley wrote:I'm surpirsed a few smilies aren't thrown my way...!

:wall:

:fingers:

:bash:

:noob:

:cop:
When the suggested building material is mentioned on page 1 line 6, people tend to be less indulgent :wink:

In all seriousness - be glad that you got a wake-up call now.. It would have sucked to be finished with the cab and have a million leaks and a less than robust cab.. Go buy Arauco/Radiata Pine or something similar with atleast 5 plies - its great and won't disappoint you... Neither will the design :)
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