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Kustom Tuck-n-Roll Column Revival

Posted: Fri Apr 13, 2012 5:43 pm
by Mikey
When one of my best friends told me that his new, upstart church desperately needed speaker cabs, I offered my old Kustom columns. They ordered all of the needed new components, they finally all arrived, then he asked me if there was any way that we could have them done for Easter services, which was only days away. Since I was off of work on Friday and Saturday, I told him that I'd gitterdun. It was quite a task, but they were finally complete at 3AM, Easter morning.

Here are the cabs, stripped down and ready for renovation:

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Here are the MCM 55-2960 drivers that were used ... BEEFY:

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Both cabs got new Peavey feet:

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The new Penn-Elcom handles fit the bill perfectly, replacing the mangled original luggage handles:

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Here's a shot of "the guts", almost complete:

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Here's a shot of the new baffle with everything mounted, before the grill cloth application:

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Here's the finished grill cloth on the baffle:

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Sammy and I at 3AM Easter morning, cabs complete:

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The moment of truth ... all we had handy was a cheapo bass guitar and a 100w Peavey bass head for the cabs' maiden voyage (yes, the ugly old hippie on the bass is me LOL):

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First, the downside ... For several reasons, I had to rear-mount all of the drivers. Not a big deal for the woofers, but I hated doing that with the piezos. I have no idea how much of a difference that makes compared to if they could have been front-mounted, but they sound great, with excellent off-axis response, so as far as I'm concerned, it worked. Also, since all we had to work with was basic hand tools, I couldn't trim and glue the piezos. They were mounted individually, flush to each other, then they were caulked all around and over the seams.

The upside ... both cabs work perfectly and sound AWESOME. When we fired-up the first cab and I hit a few notes on the bass, Sammy's eyes lit-up and a big smile was on his face. For me, that made it all worth it. I was actually amazed at the cabs' extension. Low E was gorgeous, with excellent depth and clarity. For comparison, he plugged his Fender 4x10 cab in (same bass and amp) ... no comparison ... the Kustoms had it beat, hands down, by a mile.

Just hours later, the cabs were playing at the church for Easter morning services. I wasn't there, but Sammy said that they sounded great, and the pastor was very happy.

And now for the props ... my girlfriend, Lisa, helped me with this entire project, from start to finish. I'm not talking just handing me tools and stuff like that; she was right in the thick of it, 100%, and she was incredible. I absolutely could not have gotten this done on time without her, and the finished results definitely would not have been as good. She'll never read this, so I'm not saying this for brownie points. She flat-out ROCKED it!

Re: Kustom Tuck-n-Roll Column Revival

Posted: Fri Apr 13, 2012 6:09 pm
by LelandCrooks
Ah nice. Ya know, Kustom was built 30mi north of me at Chanute

Re: Kustom Tuck-n-Roll Column Revival

Posted: Fri Apr 13, 2012 7:23 pm
by Mikey
Thanks, Leland. Yeah, the ID badges are still on the backs, saying they were made in Chanute.

Sorry I didn't have them order everything but the speakers from you (speakers were from MCM). I didn't realize that you have access to all of the PE stuff til it was too late. Great to know since I'll be needing a few more things soon.

Re: Kustom Tuck-n-Roll Column Revival

Posted: Fri Apr 13, 2012 9:54 pm
by Greg Plouvier
Very cool.

Re: Kustom Tuck-n-Roll Column Revival

Posted: Sat Apr 14, 2012 9:35 am
by Tom Smit
Lookni' good!

Re: Kustom Tuck-n-Roll Column Revival

Posted: Sat Apr 14, 2012 11:12 am
by DJPhatman
Hey, Mikey! Get a hair-cut! :loler: :hyper: :noob: :fruit: :owned:

Re: Kustom Tuck-n-Roll Column Revival

Posted: Sun Apr 15, 2012 10:32 pm
by Mikey
DJPhatman wrote:Get a hair-cut!
LOL not again in this lifetime. Tried that before. I just gotta be me.

Thanks for the compliments guys!

Re: Kustom Tuck-n-Roll Column Revival

Posted: Mon Apr 16, 2012 2:58 am
by 88h88
Wait, are those things padded? That's amazing...

Re: Kustom Tuck-n-Roll Column Revival

Posted: Mon Apr 16, 2012 4:00 am
by Mikey
88h88 wrote:Wait, are those things padded? That's amazing...
Yes, they're upholstered with tuck-and-roll. In Kustom's early years, all of their amps and cabs were made like that. It was a love/hate thing; some guys liked them, some not so much. Their cabs came with CTS drivers, but they also had Altecs and JBLs available in them for a while. Their amps were very good for their day, made with high quality components and sounded great.

Here's the link to a vintage Kustom site, if anyone is interested ...

http://www.broadwaymusicco.com/kustom1.htm

Re: Kustom Tuck-n-Roll Column Revival

Posted: Mon Apr 16, 2012 5:19 am
by 88h88
Is it possible to get that stuff or did it die off? It's amazing. GOLD? :noob:

I am now considering finishes for various projects.

Re: Kustom Tuck-n-Roll Column Revival

Posted: Tue Apr 17, 2012 2:57 pm
by Mikey
Kustom stopped doing the tuck-n-roll some time in the mid-70s, probably due to costs. Since then, they've tried it again a few times, but it hasn't been well-received or long-lived.

Another company, called "Plush", made diamond-tuck amps around the same time as Kustom ... vinyl upholstered, but using a different pattern. Their amp guts were Fender clones, and they were good amps. They weren't around long, either.

A company called "Krossroads" came-along about 15-20 years ago (?), making tuck-n-roll amps and cabs. They were pricey. Not much was heard about them, and I don't think they lasted very long at all.

As for DIY, I guess it would be possible, but you'd need a heavy duty sewing machine, and you'd have to learn how the tuck-n-roll process is done. All of the vinyls are still readily available online, and are still manufactured by the Naugahyde company.

http://www.naugahyde.com/productline.asp?pctg=2&id=32