DO NOT USE MDF, MDO, or ANYTHING other than good quality plywood, with at least 5 equal plys. MDF and MDO are composite material that will not hold up to the the strains of load cycles, and they are heavy as hell.
Follow the directions. Follow the directions. Follow the directions. Don't second guess the driver recommendation. Don't reinvent the wheel here. Bill has years, nay, decades of experience in these designs, and shares his experience with us for a pittance of cost! The only ones who are not happy with them are those who don't follow the instructions and use non-recommended drivers.[/rant]
The passive crossover is there for those who use the sub for back line or low power PA. If you are using an active x-over,which you should be using, then you don't need a passive x-over.
Yes, you can parallel these cabs together. In fact, it is recommended! Just be mindful of the impedance load.
EDIT: Also, REDLINE, I DJ with a pair of HL10C dual loaded T39s. They will bury any commercial sub that you could buy without spending a fortune. My pair have made EAW owners cry!

I know money often seals the deal, but seriously, quality is an investment, not an expense... Grant Bunter
Accept the fact that airtight and well-braced are more important than pretty on the inside. Bill Fitzmaurice