Search found 12 matches

by dextermcneil
Mon Mar 24, 2008 12:10 am
Forum: Tips, Techniques and Supplier Links
Topic: Panel Jig Woes
Replies: 15
Views: 3357

Don't bother with wood for the rails. When ever the humidity changes they'll swell or contract and either wobble in the channels on the saw or else stick like you wouldn't believe. And this is the last thing you want to happen to you while you're trying to cut wood! This is too much worry for nothi...
by dextermcneil
Sun Mar 23, 2008 11:57 pm
Forum: Tips, Techniques and Supplier Links
Topic: Panel Jig Woes
Replies: 15
Views: 3357

On mine I drilled clearance holes through the PE, counter sunk them, then used wood screws to attach the PE to the bottom of the sled. The screws bite into the wood, not the PE.! Wow...and I thought I lived in an upside down world :roll: :roll: - how simplke, why didn't I think of that? :lol: You m...
by dextermcneil
Sun Mar 23, 2008 1:10 pm
Forum: Tips, Techniques and Supplier Links
Topic: Panel Jig Woes
Replies: 15
Views: 3357

Drill, tap, and screw it. The only other way to reliably attach PE is to weld it. Actually I am glad you said to tap it because what some people do not realise is that because it's so user friendly for screws, the expansion away from the screw could cause bulging. In this case where a relatively sn...
by dextermcneil
Sat Mar 22, 2008 3:33 pm
Forum: Tips, Techniques and Supplier Links
Topic: Panel Jig Woes
Replies: 15
Views: 3357

Don't bother with wood for the rails. When ever the humidity changes they'll swell or contract and either wobble in the channels on the saw or else stick like you wouldn't believe. And this is the last thing you want to happen to you while you're trying to cut wood! What I've used in the past is UH...
by dextermcneil
Fri Mar 21, 2008 11:32 pm
Forum: Tips, Techniques and Supplier Links
Topic: Panel Jig Woes
Replies: 15
Views: 3357

Don't bother with wood for the rails. When ever the humidity changes they'll swell or contract and either wobble in the channels on the saw or else stick like you wouldn't believe. And this is the last thing you want to happen to you while you're trying to cut wood! What I've used in the past is UHM...
by dextermcneil
Thu Feb 28, 2008 3:02 pm
Forum: Tips, Techniques and Supplier Links
Topic: Someone posted a T39 assembly jig...
Replies: 8
Views: 1948

I was thinking (smell the smoke yet?) about it, and what I think it's going to look like is a pair of end plates with cleats to hold the panels in place. I'll make the cleats high enough to square the panels up. I've got a bunch of 3/4 inch pipe type bar clamps, so I can drill a hole through each pa...
by dextermcneil
Thu Feb 28, 2008 12:37 pm
Forum: Tips, Techniques and Supplier Links
Topic: Someone posted a T39 assembly jig...
Replies: 8
Views: 1948

Thanks, Mark! I think you are right, it was camryn that I remember. I knew it was someone who built a large number of Titans. I don't think I'll have too much trouble with the 1/4 BB bracing. It will be in 1/8" deep dados on both pieces which will take the warp out of it. If I can keep the asse...
by dextermcneil
Thu Feb 28, 2008 12:15 pm
Forum: Tips, Techniques and Supplier Links
Topic: Someone posted a T39 assembly jig...
Replies: 8
Views: 1948

Stan, Thank you for the reply! Yes that was part of what I remembered. Someone else had made a jig that held the internal panels all in place while being assembled. Since I plan on building 14" wide T39s, the single brace down the middle won't be enough to support the panels and keep them squar...
by dextermcneil
Wed Feb 27, 2008 11:53 pm
Forum: Tips, Techniques and Supplier Links
Topic: Someone posted a T39 assembly jig...
Replies: 8
Views: 1948

Someone posted a T39 assembly jig...

OK, someone who was building a bunch of T39 (I THOUGHT it was Stan from SoundInMotionDJ, but not sure) built an assembly jig for holding the inside baffle plates in place while the glue dried without having to attach a second virtual side and work around that. Pictures were posted. I can't find that...
by dextermcneil
Fri Nov 02, 2007 12:50 pm
Forum: Reviews
Topic: Finally fired up the 200's
Replies: 14
Views: 3998

... snip... I did a very quick mock up of a box to size DR200's and DR250's. It was surprising how much of a difference there is between the two boxes. I can get 4 DR250's in the back of the SUV, or 6 DR200's (with all the other stuff I need to take...including 4x T39 @ 14"). ... more snipping...
by dextermcneil
Fri Sep 07, 2007 3:08 pm
Forum: Tips, Techniques and Supplier Links
Topic: DR250 handle question
Replies: 13
Views: 3099

I also greatly admire Dave's workmanship. The overall look that Dave achieved on his DR280 cabs has inspired me to really consider the finish details on my yet to be built DR250s. That said, I really like the way the Titan style cutout handles worked for fender3x. I'm wondering how the box will 'han...
by dextermcneil
Thu Sep 06, 2007 10:34 pm
Forum: Tips, Techniques and Supplier Links
Topic: DR250 handle question
Replies: 13
Views: 3099

DR250 handle question

I've been sorting out the final build details for 8 DR250s before I start making with sawdust in the next couple weeks and wanted to ask about handles for them. I like the Penn Elcom H1105 type like Dave Perry used on his DR280 cabs. Will there be problems with the dish of the handle projecting into...